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Sunday, April 22, 2012

Coil Relocation and Removing the Seat Post

I'm attempting to update my blog with recent mods. A simple, inexpensive project is relocating the coil from the stock position, between the oil tank and rear cyclinder, to the area where the stock horn is located. This also requires moving the horn obviously. Mine is currently waiting to be moved under the tank.


I took a Harley Davidson Airwing horn cover and turned it upside down. Then fabricated a bracket out of a piece of flat bar. Very simpe, just cut to length and drill holes. I used a grinder to smooth the egdes and spray painted it black to clean it up. Then I positioned the coil so the plug wires would exit through the top of the horn cover. There are various horn covers, etc. to do this with, however I have never seen anyone use the Airwing cover so it looks a little more custom. I also used 9" chromeXS spark plug wires from US Kool Lines which match closely with my braided cables and brake line. The only thing left was to extend the coil wires and route them under the tank so they dropped down between the two cylinders where the horn used to be.

Next, I took the bolts out of the stamped metal seat post which is used to hold the coil in the factory position. I had to take a bolt out of the oil tank and take one end of the shift linkage lose to get the post out. The result is a clear space between the rear cylinder and the oil tank. This mod cost less than $100 including the cost of the horn cover and the new spark plug wires but it adds a little custom detail that will set your bike apart from the rest.

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